Torque settings

[Engine] [MEMS] [Cooling] [Manifold and Exhaust] [Clutch] [Gearbox] [Drive Shafts] [Steering] [Suspension] [Brakes] [SRS] [Body] [Heating&Ventilation] [Aircon] [Wipers] [Electrical]
 

Bolt/fixing Nm ft.lb

Engine
Camshaft cover bolts 9 7
Camshaft gear bolt
8mm bolt
10mm bolt
33
65
24
48
Crankshaft pulley bolt 205 151
Cylinder head bolts
tighten progressively
1st stage
2nd stage
3rd stage

20
180 degrees
180 degrees		  

15
180 degrees
180 degrees
Flywheel to crankshaft bolks 85 63
Oil Pressure switch 12 9
Sump bolts 10 7
Sump to gearbox bolts 45 33
Sump drain plug 25 18
Tensioner pulley backplate bolt 10 7
Tensioner pulley Allen screw 45 33
Timing belt, front top cover 9 7
Timing belt, front lower cover 9 7
Timing belt, rear cover to coolant pump 10 7
 

Engine mountings

    
RH mounting to butress 82 60
RH mounting to RH upper longitudinal 45 33
Butress LH to subframe 45 33
Upper & Lower RH mounting bracket to engine 60 44
Bridge bracket to RH mounting bracket 155 114
Bridge bracket assembly to upper tie bar 88 65
Upper tie bar to RH longitudinal 88 65
Lower tie bar to RH upper longitudinal 100 74
Lower tie bar to sump bracket 100 74
Bracket to sump 80 59
LH mounting to LH upper longitudinal 80 59
LH mounting to gearbox 48 35
LH mounting to engine 45 33

Modular engine management system - MEMS
Air cleaner mounting bracket 10 7
Camshaft position sensor (VVC) 6 4
Crankshaft position sensor 6 4
Distributor cap bolts 2 1.5
Engine coolant temperature sensor 6 4
Fuel filter to bracket 10 7
Fuel filter, inlet and outlet union 30 22
Fuel pipe bracket to body 10 7
Fuel rail to inlet manifold 9 7
Fuel rail to fuel feed pipe 4 3
Idle air control valve 1.5 1.1
Ignition coil bracket to engine 25 18
Ignition coil bolt 9 7
Ignition coil bolt (VVC) 25 18
Intake air temperature sensor 7 5
Manifold absolute pressure sensor (VVC) 9 7
Oil temperature sensor (VVC) 15 11
Oxygen sensor 55 41
Resonator to body 10 7
Rotor arm to camshaft 10 7
Spark plugs 25 18
Throttle body 7 5
 

Catalytic Converter

    
Catalyst overheat sensor 30 22
Catalytic converter to front pipe 70 52
Catalytic converter to silencer 70 52
 

Fuel Tank

    
Bulkhead closing panel 9 7
Filler neck to wing 3 2
Fuel pump cover to body 17 13
Fuel pump lock ring 45 33
Fuel tank retaining strap 10 7
 

Throttle cable

    
Throttle pedal to bulkhead fixing 6 4
Throttle pedal bracket to pedal box 22 16

Cooling
Coolant pump to cylinder block 10 7
Coolant pump to timing belt rear cover 10 7
Coolant rail to cylinder block 9 7
Engine bay cooling fan to body 9 7
Radiator to fan motor 9 7
Thermostat housing cover 9 7
 

Bleed points

    
Radiator bleed screw 5 4
Heater bleed screw 7 5
Radiator return line, bleed screw 5 4

Manifold and Exhaust
Catalyst to silencer 70 52
Exhaust manifold to cylinder head 45 33
Exhaust manifold heat sheild
top bolt
bottom bolt
25
10
18
7
Exhaust mountings to body 25 18
Inlet manifold to cylinder head 25 18
Inlet manifold support bracket (VVC) 25 18
Inlet manifold to manifold chamber (VVC) 25 18
Manifold to front pipe 70 52
Silencer clamp, nut 30 22
Silencer clamp to flange studs 70 52
Silencer heat shield 10 7
Silencer RH mounting bracket 10 7
Throttle housing to manifold chamber (VVC) 9 7

Clutch
Master cylinder to pedal box 25 18
Master cylinder pipe union 18 13
Pressure plate to flywheel 25 18
Slave cylinder to mounting bracket 25 18
Slave cylinder pipe union 18 13
Slave cylinder bleed nipple 7 5

PG1 manual gearbox
Drain plug 45 33
Filler plug 35 26
Flywheel closing panel 80 59
Gearlever assembly to body 8 6
Gearbox to engine 80 59
Gearbox to sump 45 33
Selector cable abutment bracket to gearbox    
Lower bracket 45 33
Upper bracket 80 59
Speedo cable to gearbox 19 14

Drive shafts
Drive shaft nut (stake nut) 210 155

Steering
EPAS ECU to bracket 10 7
EPAS ECU bracket to fascia rail 25 18
Ignition lock to steering column Shear bolts
Pinion cover 8 6
Steering rack clamp 22 16
Steering rack 'U' bolt 22 16
Steering rack to intermediate shaft 22 16
Steering column to intermediate shaft 22 16
Steering column to mounting brackets 22 16
Steering wheel to column 50 37
Track-rod end to steering arm 30 22
Track-rod end lock nut 50 37

Suspension
Front suspension    
Anti-roll bar clamp bracket 22 16
Anti-roll bar link 45 33
Damper upper mounting 37 27
Damper lower mounting 45 33
Hub nut 210 155
Hydragas unit retaining plate 25 18
Hydragas pipe, unions 20 15
Lower arm to subframe 85 63
Lower ball joint nut 45 33
Lower ball joint to lower arm 40 30
Upper arm pivot shaft retaining plate 10 7
Upper arm pivot shaft 74 55
Upper ball joint nut 54 40
Upper ball joint to hub 105 77
 

Rear suspension

    
Anti-roll bar bracket to hub 45 33
Anti-roll bar to subframe bracket 13 10
Anti-roll bar to link 35 26
Damper upper mounting 37 27
Damper lower mounting 45 33
Hydragas unit retaining plate 25 18
Hydragas pipe, unions 20 15
Lower arm to hub 100 74
Lower arm to subframe 85 63
Track control arm adjuster 50 37
Track control arm to hub 30 22
Track control arm to subframe 80 59
Tie bar to subframe 45 33
Tie bar to lower arm 80 59
Upper arm pivot shaft retaining plate 10 7
Upper arm pivot shaft 74 55
Upper ball joint nut 54 40
Upper ball joint to hub 105 77
 

Front subframe

    
Clamp plate to subframe 26 19
Crush member to subframe 45 33
Front mounting to body 30 22
Front mounting to subframe 100 74
 

Rear subframe

    
Clamp plate to subframe 26 19
Front mounting to body 30 22
Front mounting to subframe 100 74
Rear mounting to body 45 33
Rear mounting to subframe 100 74
LH & RH upper longitudinal bolts 45 33
 

Wheel nuts

    
Alloy wheel, nuts 70 52
Spare wheel, nuts 70 52

Brakes
ABS ECU to modulator 8 6
ABS ECU to mounting spigot 15 11
ABS hydraulic modulator to bracket 10 7
Master cylinder to servo 20 15
Master cylinder to pipe union 14 10
Pedal box to lower dash 10 7
Pedal box to top G plate 22 16
Pedal mounting bracket to dash    
nut 13 10
bolt 22 16
Pedal cross tube bracket to dash 13 10
Pedal pivot shaft to pedal box 22 16
Proportioning valve to body 10 7
Proportioning valve to pipe union 14 10
Servo to bracket 20 15
Servo bracket to body 20 15
Servo bracket to body bracket 30 22
 

Front brakes

    
ABS speed sensor to hub 10 7
Bleed nipple 10 7
Brake pipe unions 14 10
Caliper to hub 85 63
Caliper body to carrier 45 33
Disc to drive flange 7 5
Hose to caliper 36 27
Hose to upper arm bracket 45 33
 

Rear brakes

    
ABS speed sensor to hub 10 7
Bleed nipple 10 7
Brake pipe unions 14 10
Caliper to hub 85 63
Caliper body to carrier 45 33
Disc to drive flange 45 33
Hose to caliper 36 27
Hose to upper arm bracket 45 33
 

Handbrake

    
Handbrake lever bracket to body 25 18
Handbrake assembly to bracket 25 18
Handbrake adjustment bracket to mounting bracket 25 18
Handbrake cable to luggage bay bulkhead 10 7

Supplementary Restraint System (SRS)
SRS DCU bracket to body 10 7
SRS DCU to bracket 10 7
 

Airbags

    
Passenger airbag to fascia bracket 8 6
Drivers airbag to steering wheel 8 6
Airbag control unit to bracket 9 7
 

Seat belts

    
Seat belt assemby to body 35 26
Seat belt assembly to seat 30 22
Seat belt pre-tensioner to seat 45 33

Body
'A' post trim 6 4
Crossmember to floorpan 22 16
Header trim 6 4
Headlamp to body 6 4
 

Bonnet

    
Bonnet striker plate panel 17 13
Bonnet to hinges 9 7
Bonnet lock plate to body 25 18
Bonnet release lever to bulkhead 9 7
 

Boot

    
Bootlid to hinges 9 7
Bootlid striker to body 10 7
Boot latch to boot lid 10 7
 

Bumpers

    
Crash can to body 25 18
Front bumper armature to body 25 18
Front bumper valance to armature 25 18
Front bumper to crash can 25 18
Rear bumper armature to body 22 16
Rear bumper valance to armature 25 18
 

Doors

    
Door finishers 10 7
 

Hood

    
Hood frame to body 45 33
Hood catch to header rail 20 15
Hood strikers 6 4
Hard top front top catch 10 7
 

Seats

    
Seat runners 45 33
Squab frame to cushion frame 45 33

Heating and ventilation
Fascia rail support bracket 10 7
Heater mountings 10 7
Intake duct to body 10 7

Air conditioning
Compressor    
Compressor to mounting bracket 45 33
Compressor to pipe union 25 18
 

Condenser

    
Mounting bracket to striker plate panel 17 13
Airconditioning pipe to condenser 5 4
 

Evaporator

    
Evaporator to heater - clamp 3 2
Evaporator to lower dash panel 9 7
 

Receiver dryer

    
Air conditioning pipe to receiver dryer 5 4
 

Thermostatic expansion valve

    
Evaporator pipe clamp to expansion valve 5 4
Evaporator pipe, bracket 7 5
 

Wipers and Washers
Wiper arm to spindle 20 15
Motor and linkage assembly to scuttle 10 7
Motor to linkage 12 9
Crank to motor spindle 18 13

Electrical
Alarm ECU 4 3
Alternator to pulley 25 18
Alternator to engine mounting 45 33
Alternator adjustment tensioner 25 18
Ariel locking nut 3 2
Central locking motor to door 5 4
Fuse box to body 10 7
EPAS ECU to mounting 10 7
Horn to valance 10 7
Starter motor securing bolts 80 59
Tail lamp to body 2 1.5